Say goodbye to stubborn stains: the miraculous effect of water-based cleaning fluid in wave soldering fixture cleaning!
Publish Time: 2025-03-27
In the field of modern electronic manufacturing, production efficiency and product quality are key factors for the success of an enterprise. As an indispensable process in the production of electronic products, the quality and efficiency of wave soldering directly affect the stability of the entire production line. However, the problem of flux residue generated during the wave soldering process has been plaguing many companies. These stubborn stains not only affect the appearance quality of the product, but may also damage the equipment and reduce production efficiency. In order to solve this problem, people have tried a variety of cleaning methods, among which water-based cleaning fluids have gradually become the new favorite of the industry due to their unique advantages. This article will explore in depth the miraculous effect of water-based cleaning fluids in wave soldering fixture cleaning, helping companies say goodbye to stubborn stains and improve production efficiency and product quality.1. The traditional dilemma of wave soldering fixture cleaningThe wave soldering process is a method of achieving soldering by contacting the molten solder wave with the surface of the circuit board. In this process, flux is used to remove oxides from the metal surface and improve the quality of soldering. However, flux residue has become a difficult problem to solve. The traditional wave soldering fixture cleaning method mainly relies on solvent-based cleaning agents, such as board washing water, etc., which are cleaned by soaking, hand brushing or ultrasonic machine. Although this method has a simple process, it has many disadvantages.Poor environmental safety: Solvent-based cleaning agents usually contain harmful chemicals, which pose a threat to the health of operators and also pollute the environment.Inefficiency: Due to the limited cleaning effect of solvent-based cleaning agents, multiple cleanings are often required to achieve the desired cleanliness, which greatly increases the cleaning time and cost.High cost: Solvent-based cleaning agents are expensive and require special treatment after use, which further increases the operating costs of enterprises.2. The unique advantages of water-based cleaning fluidsFaced with the various difficulties of traditional cleaning methods, water-based cleaning fluids came into being and became a new choice for wave soldering fixture cleaning with their unique advantages. Water-based cleaning fluids, as the name suggests, are water-based cleaning agents with many advantages such as environmental protection, high efficiency and economy.Environmental safety: Water-based cleaning fluids use natural renewable resources, do not add harmful substances such as phosphorus and sulfur, and are harmless to the environment and human body. At the same time, it also has the characteristics of low odor, non-flammable and non-explosive, which greatly improves the safety of operation.Efficient decontamination: Aqueous cleaning fluid has extremely strong decontamination ability, can quickly decompose stubborn stains such as oil and grease, and restore the gloss of the surface of the object. In the cleaning of wave soldering fixtures, aqueous cleaning fluid can quickly penetrate into the gaps of the fixtures and completely remove the flux residue.Economical and practical: The price of aqueous cleaning fluid is relatively low, and the amount used is small and the effect is good, which can save a lot of cleaning costs for enterprises. In addition, it can also be recycled, further reducing the operating costs of enterprises.3. Application examples of aqueous cleaning fluid in wave soldering fixture cleaningIn order to better illustrate the miraculous effect of aqueous cleaning fluid in wave soldering fixture cleaning, we can take a certain electronic manufacturing company as an example. Before the introduction of aqueous cleaning fluid, the company had been using traditional solvent-based cleaning agents for wave soldering fixture cleaning. However, with the expansion of production scale and the improvement of environmental protection requirements, the disadvantages of traditional cleaning methods have gradually emerged. Therefore, the company decided to try to use water-based cleaning fluid for cleaning.After using water-based cleaning fluid, the company found many significant changes. First, the environmental performance of water-based cleaning fluid has been highly recognized by employees, and they all said that the working environment is safer and more comfortable. Secondly, the efficient decontamination ability of water-based cleaning fluid greatly shortens the cleaning time. The cleaning task that originally took several hours to complete can now be completed in just tens of minutes. This not only improves production efficiency, but also saves a lot of manpower costs for the company. Finally, the economic practicality of water-based cleaning fluid has also been fully reflected. The annual cleaning cost of the company has been reduced by more than 30% compared with before.4. Precautions for the selection and use of water-based cleaning fluidAlthough water-based cleaning fluid has many advantages in the cleaning of wave soldering fixtures, some issues still need to be paid attention to during the selection and use process.Choose the right product: There are many types of water-based cleaning fluids on the market, and the quality is uneven. Therefore, when choosing, you should make a comprehensive consideration based on the actual needs and budget of the enterprise, choose products produced by regular manufacturers and try them out. For example, Unibright W4000H water-based cleaning agent from Heming Technology is a water-based cleaning agent designed for sensitive materials such as aluminum alloy fixtures. The application concentration is 100%, which can effectively overcome the incompatibility of alkaline cleaning agents with these materials.Do a good job of compatibility testing: Before using water-based cleaning fluid, be sure to perform compatibility testing with the fixture material to avoid corrosion or damage to the fixture. This is the prerequisite for ensuring the smooth progress of the cleaning process.Follow the correct usage method: When using water-based cleaning fluid, follow the instructions in the product manual to avoid problems caused by excessive or improper use. At the same time, attention should also be paid to the control of cleaning time and temperature as well as post-cleaning treatment.Water-based cleaning fluid has shown significant advantages and miraculous effects in the cleaning of wave soldering fixtures. It is not only environmentally friendly and safe, efficient in decontamination, economical and practical, but also can help companies improve production efficiency and product quality. However, some issues need to be paid attention to during the selection and use process to ensure the smooth progress of the cleaning process. I believe that with the continuous advancement of technology and the continuous development of the market, water-based cleaning fluids will be widely used in more fields and bring more convenience and surprises to people's lives!
